Drill three 1 inch holes evenly spaced, about 3 inches off the bottom. the only problem i have with 55 gallon drum smokers is the thickness of the walls. So, you've been blessed with a big 55 gallon steel drum? Well, this is what I’m going to try. NO WELDER, NO PROBLEMSome of us don't have access to a welder. Place the meat with the bone side facing down in the smoker. you have just made my smoker when can i get it great job. The torch might not be enough, can you start a fire in it, hobo-style? I figured my brother-in-law Pete would make much better use of this than me, so we gave it to him for Christmas. There are several available but Rustoleum High Heat Brush On was a) available at Lowes and b) didn’t require curing at a high temperature like most of the products I found online. (Some drums are treated with epoxy to prevent rust, but meat smoked in such a barrel is toxic.) I am wondering what some of you would would think about adding a lower grate in the upper barrel so that you could also use it for some really hot direct heat, needed in order to cook steaks. This was a challenge, since the metal was so thin and the fit was far from perfect. Use a 55-gallon food-grade drum with an open head. Open all of the vents and put the lid on. In both cases the moving damper is retained by screws, so I drilled holes and tacked some steel nuts behind them. Once I had everything purchased, it was time to assemble the UDS. Here's a video of Daniel building his very first UDS Smoker! Assemble Your UDS Drum Smoker. Check alignment and weld in place. Smoke as usual for two hours. I scored a piece of 1x pine on the table saw at the proper spacing to use as a jig, and clamped the rods down. The login page will open in a new tab. Drill 8 evenly spaced 1 inch exhaust holes all the way around the lid. Before we get started, there are a lot of different ways to build a UDS. A little sketching on different configurations, and I decided a ‘T’ shape would be simple, stable, and functional, and provide plenty of opportunity to practice the MIG on some thin sheet metal. I laid it out in CAD, which made it easy to generate the intersecting curve between the two barrels. I will be adding a side door in the upper barrel to access the upper coal rack off to one side. 1 inch will be perfect for the exhaust lid holes and the air intake at the bottom. My question is this: with a food grade barrel, do you need to do anything to the inside? Ideally, always store drums of chemicals indoors. During the first three hours the smoke is soaked into the meat as normal, while during the two wrapped hours, the ribs are steamed, allowing the moisture to soak in, making the meat much more tender to get that “fall-off-the-bone” effect. Thanks for posting your work. I would think that you would have to add a fire box for an offset smoker. This PDF includes a parts list. I am building this in 2 or 3 weeks and would like to get my materials together so I can have it done in about 1 weekend. Charcoal basket, dampers, thermometers, lid hinges and parts for ugly drum cookers . But for starters, here is how I made a low cost, no weld 55 gallon drum smoker. You happen to be somewhat handy? That means that in a blind tasting, you can't tell if the end result was cooked in a modern commercial- With a little practice I was even able to bridge relatively large gaps between the barrels with short, controlled beads that build on each other, kind of like ants crossing a stream. PRODUCT ELIGIBILITY: Plans cover products purchased in the last 30 days. I spend a lot of time going back thru all the old thread looking at the builds I figured I would start collecting the links and make it easier for everyone else to see them all. I cant weld so I used self tapping sheet metal screws. Next I tacked on some small support tabs for the grates and six small sections of square tube as feet. After making lots of small assemblages out of scrap metal I managed to build a stool and a couple of plant stands, but I had bigger plans. Rating: 100%. The propane tank is ideal, however, it still takes a bit of finesse. I also fabricated a sheet metal “drip tray” to cover the holes under the food and deflect some of the heat. Outdoor drum storage poses certain risks, but safe practices and equipment go a long way to keeping the workplace safe. Wait for this to settle down before adding the meat! Phil You’ll place the nuts and bolts in these holes to support the grilling grate. Yes the curved ribs on the doors were cut from sheet metal. I recommend passing on the standard gauges you'll find at a local store; they're never accurate. Thanks for the idea and Ill keep you posted on the progress. Forums. A smoker is a nice combination of supremely useful (preparing sustenance) and slightly frivolous (do you need a smoked pork butt to survive?). Gateway Drum Smoker® STRAIGHT UP 55G - Matte Charcoal. Insider secret… it’s not ugly at all. I wouldn't normally add this much wood, but for the seasoning I'm okay with barreling clouds of smoke. Depending on the model of the UDS, there are either a pair of ball valves or a sliding vent door, which you can open or close depending on whether you want to raise or lower the temperature. This is a great #MeatGeek project with an insatiable drive for DIY tasks. I measured and marked the door openings on the barrels and cut them out with the jig saw. You can spend mega bucks buying a new unlined drum but the purpose of building my own is because I didn't want to spend the $100 - $200. Mount the handle to the lid with four 1/4 inch holes (or however you see fit based on your handle). the smoker … You can easily spend $60 on a good titanium bit at your local hardware store, but if you don’t plan on using it on the job site everyday the recommended one is perfectly fine. While the paint was drying (24 hrs… it’s oil-based) I fabricated some handles out of a 1″ maple dowel. firstname.lastname@example.org, Hello recently i got the itch to build a smoker out of two 55 gallon drums. I am really trying to avoid grinding the inside. There are certainly faster and more efficient ways to cook food, but damn smoked meat is good. Love the design and really want to do something similare,have a shop to do everything but the cad thing is wear i have a problem any wat to purchase the cad drawing in full size!!! If you don't already own a leave-in thermometer check out our reviews for the latest Wi-Fi temp readers. Two of these holes will hold the capped ¾ inch steel nipples and the third hole will hold the ball valve. This build is a fair bit more complicated, but if you have the … PS: I think I’m going to finding a way to adapt these cast iron grill plates. Next I drilled holes for the dampers– two sets of three holes at the top and two sets of four holes the bottom. Go with the Tel-Tru BBQ Thermometer if installing an analog gauge -- temperature matters -- especially when smoking meat for 8+ hours. The last hour while it’s exposed to the heat allows the smoke to form that delicious crust on the surface. Step 1: Acquire a 55 Gallon Drum. Once you’re all done either seasoning or just smoking, it’s important to carefully shut down the UDS. Great job – my son and I are trying to duplicate your effort and we have one question. Read on for some instructions for this easy-to-manage smoking technique. 2 — April 13th, 2010 at 5:16 am. Just wondering if you found any chemical that will help strip off the beige paint on the inside of the barrels. Fill the basket nearly the top with charcoals, but don’t use any kind of self-lighting fire briquettes, because they contain petroleum and fluid that will give your meat an odd flower. 13- Build DIY Smoker From 55 Gallon Drum. 55 gallon barrel bbq pit you 55 gallon barrel smoker build you 55 gallon double barrel grill construction you 55 gallon deluxe barrel grill iron man jack smokers you Whats people lookup in this blog: 55 Gallon Drum Bbq Plans I always recommend treating your barrel unless you’re certain there is no liner or some type of rust treatment. Thanks Ryan– share some photos when you’re done! Fantastic, myself and the boys cant wait to give it a go!! Firebox was made out of 1/4" plate will hold 12" wood. In a nutshell, it goes like this… get a 55-gallon drum, then strategically drill a bunch of holes into it. It’s pretty simple. When you first start adjusting the temperature using the vents, the charcoal will emit a thick white smoke. After grinding the rest of the paint off I welded the two barrels together. Drilling The Drum. It looked like a beast…shoot me an email you gotta see it! Water smokers, box, barrel, and pellet smokers do a fine job smoking meats and seafood.But nothing establishes your street cred as pit master who means business like an offset smoker. You want to make sure this second grate will sit above the charcoal basket you made. You should also be aware that when you open the lid to the smoker, you should keep the exposure to the air as brief as possible, as too much oxygen may ignite at grease buildup that’s on the sides of the grill, so be sure to give it a thorough cleaning after each time. ... Smoker Plans with CNC Files Rectangle Cook Chamber Smoker Plans Propane Tank or Air Tank Smoker Plans Pipe & Rolled Steel Smokers Cabinet Style Smoker Plans All Smoker Plans BBQ Grill Plans. We provide a place for everyone to share thoughts, ideas, and recipes; to be a go-to spot for cooking inspiration. EASY CLAIMS PROCESS: File a claim anytime online or by phone. very cool design!! As the barrels were made of surprisingly thin metal (20 gauge) the door openings needed to be reinforced with some angle and rolled sheet metal strips, which were plug welded from the outside and tacked from the inside. Go with the 3/4″ x1″ nipple; thread the nipple into the ball valve, stick it through the hole, thread the nut on the inside of the barrel. Door handle - at least 1 for the lid, but get 2 more to attach to the sides of the barrel for easier handling. 4. 55 gallon smooth sided drum for uds drum smoker. Frank writes: No. NO MORE OVEN JERKIE FOR ME! My step drill bit did an amazing job, but the cordless drill still went through two fully charged batteries getting the job done. How long do the rods to hang the meats need to be? XHTML, Just something you might want to try… At the welding school I attend we make smokers out of old high pressure tanks, drums and sometimes kegs to make extra money to by welding supplies. Of course, every rib smoking expert will have a slightly different technique that they prefer, but there is one method that is a tried-and-true favorite by beginners and experts alike. If you prefer, you can place the wrapped ribs into an oven or on a grill to finish off there. Once the paint is removed and you've got the handle sorted, then it's time to drill … I have a friend that will be doing the welding for me. Double check the height before you start drilling these holes. July 25, 2014. The Kit comes with all of the templates for drilling, step drill, nuts, bolts, and parts to turn a barrel into a competition grade smoker. After washing my hair three times in a row to get the paint dust out I learned to don more protection. You can even find paint specifically made for barbecues. I’ll admit the Gator brand paint & rust remover discs I found at Lowes were very effective (if a bit pricey at 9 bucks a piece). How did you fabricate the curved pieces that fit along the curved edges of the doors? Before I move on to my 6 1/2′ long 25″ in diameter butane tank that I’ll be putting on a trailor hitch! This can take about thirty minutes or longer. Get the PDF format CADD Drawing/Plans for UDS (Ugly Drum Smoker) and the fire basket. Leave a little room on top because we’ll be adding hot coals to the top. $25.99. Remove 3" From the Top. Simple, yet practical. Thanks for the inspiration to build the perfect smoker/grill combo! While you can use a torch and some elbow grease to remove any possible toxic liners, it's easier to purchase a non-lined barrel. The recommended bit goes from ¼ inch to 1 3/8. Store Chemical Drums Horizontally. We measured and marked the drum first, and then it was time to drill the wholes. DIY kits to build a UDS 55 gallon Ugly Drum Smoker. Build a charcoal basket and find a 22-inch grilling grate to place inside. I then tried the spray can version of the same paint, but found it to be flat finish (vs. the brush-on which is satin). This kit shows up at your door with all the parts ready to be assembled...almost like Ikea furniture – it's okay, we won't tell. I do have another question: the Black Steel Pipe Nipple. They recommend only applying one coat, which I agree with after trying to touch up a few spots after drying, resulting in some weird gloss differences. Can I interest you in a smoker you can easily build yourself which will be designed well enough to smoke food for upwards of 10 hours without the need for constant maintenance? http://www.antilag.com/forums/showthread.php?t=43384. Load your chimney with about a dozen or two coals. Look for a new non-lined barrel. If you have a second grill grate you can work it into the bottom part of the barrel to provide a place for searing, dropping in a heat diffuser, water pan, drip pan, etc. The so-called “3-2-1 method” is one of the most common techniques that people use to smoke their ribs. Please log in again. The first dry fit was amazingly close (way to go, CAD!) Prep your rib cut as usual. Bend a 45" x 9" sheet of expanded metal around a propane take. Fasten the 4" bolts to the grate as shown. You’re going to want a snug fit on this. You can buy a new drum … Blackshirts Smoker is now complete. They won’t quite fit the entire depth of the barrel, but hey, a 17″ X 31″ cast iron cooking surface for less money than the raw materials for building the stainless grates. The ideal smoke has a thin, bluish appearance. Measure about 7 inches from the top of your barrel and drill four 1/4 inch holes evenly spaced around the barrel with your step drill. But the pieces on the doors curve in the thick direction – either you have one heck of a rolling machine or you cut those from sheet stock? Light it up as usual and let it burn around 250°F for a few hours while the flames purify the inside. Some cutting and welding is involved, but the end result is durable and functional. Feel free to leave a comment, say hello, or provide any tips. Joel, The idea is to smoke normally for 3 hours, cook 2 hours wrapped in heavy-duty foil to keep the moisture in, and 1 final hour while unwrapped. It’s always a good idea to season your new grill. Should I use 3/4″ inch X Closed or Pipe that a measurement (3/4″ X 1″ or 2″?). http://www.amazon.com/dp/B002C0FCHW/ref=asc_df_B002C0FCHW1274886?smid=A3P0CTEF6GR03R&tag=dealtmp352443-20&linkCode=asn&creative=395129&creativeASIN=B002C0FCHW You like BBQ? Expect to pay about $75 or less for a new non-lined barrel. Ok. I’m going for this. On the first day of grinding I wore a respirator and glasses but nothing else. Smoking Meat Geeks is all about bringing people together that enjoy food as much as I do. I found this method online, and it is by far the easiest way to create a basket. Apr 8, 2014 - 55 gallon barrel with a fire box. You’ll use ¼ inch for the holes that hold the cooking grate and handle. I would think that you would have to add a fire box for an offset smoker. I used three bolts because that ensures that the grate doesn't wobble and also it makes the grates easy to slide into position from the top of the barrel. You’ll need some specific tools, but if you're a hardcore DIY-er then you probably already have all the tools you need. 55 Gallon Smokers View all. Parts for you to build your own UDS drum smoker. So I bought about 80 feet of 1/4″ diameter 304 stainless rod (from onlinemetals.com) and cut it to length on the abrasive chop saw. Do you have a materials list for this smoker. Simple. Hi Rob– Sorry, I did the grinding thing. but there was still a lot of grinding here and there to accommodate the ribs in the barrels. A Reverse Flow Smoker is a smoker which utilizes a “Baffle Plate” that is welded in solid in the “Cook Chamber” to control the flow of smoke and heat.
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